Gen1/Fastener Specifications

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2010-2012 Model Years
Model Year Item Fastener Specification Citation
2010 S/DS Stop/Tail Lamp lens Screw Stop/Tail Lamp Bulb (1157) 2010 S,DS 5-17.A, 5-23
2010 S/DS Turn signal lens Screw Turn Signal Bulb (1156) 2010 S,DS 5-16.A, 5-23
2010 S/DS Headlamp housing Screw Headlamp Bulb-55 watt (H4)
Front Running Lamp Bulb (194)
2010 S,DS 5-14.A, 5-17.A, 5-23
2010 S/DS Headlamp adjustment Screw 2010 S,DS 5-13.A, 5-13.B
2010 S/DS Chain tensioner adjuster bolt 2010 S,DS 5-12.D
2010 X/MX Chain tensioner adjuster bolt 2010 X,MX 5-10, 5-11.D
2010 S/DS Chain tensioner jam nut 13 mm jam nut 2010 S,DS 5-12.C
2010 X/MX Chain tensioner jam nut 10 mm jam nut 2010 X,MX 5-10, 5-11.C
2010 S Front tire valve 248 kpa (36 psi) cold 2010 S,DS 5-9
2010 S Rear tire valve 248 kpa (36 psi) cold 2010 S,DS 5-9
2010 DS Front tire valve 220 kpa (32 psi) cold 2010 S,DS 5-9
2010 DS Rear tire valve 220 kpa (32 psi) cold 2010 S,DS 5-9
2010 X Front tire valve 103-241 kpa (15-35 psi) cold 2010 X,MX 5-8
2010 MX Front tire valve 138-221 kpa (20-32 psi) cold 2010 X,MX 5-8
2010 X/MX Rear tire valve 103-138 kpa (15-20 psi) cold 2010 X,MX 5-8
2010 S/DS/MX Front fork bleed screw 3mm Allen 2010 S,DS 1-11.A

2010 X,MX 1-10.A, 4-17.A

2010 S/DS/MX Front Rebound Damping adjuster slotted brass screw 18 stages of adjustment CW (Slow) to CCW (Fast) 2010 S,DS 1-11, 4-15.B

2010 X,MX 1-10, 4-17.B

2010 S/DS/MX Front Compression Damping screw 12 stages of adjustment CW (Slow) to CCW (Fast) 2010 S,DS 4-16.B

2010 X,MX 4-18.D

2010 S/DS/MX Front Compression Damping jam nut 2010 S,DS 4-16.A

2010 X,MX 4-18.C

2010 X Front Spring Tuning/Pre-load Schrader valve never exceed 275 kpa (40 psi) 2010 X,MX 4-19, 4-20.A
2010 X Front Rebound Damping adjuster slotted brass screw 4 turns of adjustment CW (Slow) to CCW (Fast) 2010 X,MX 4-19, 4-20.B
2010 X Front Compression Damping adjuster slotted brass screw 4 turns of adjustment CW (Slow) to CCW (Fast) 2010 X,MX 4-20.B
2010 X Front Compression Damping valve Schrader valve 345 kpa (50 psi) minimum and 1,207 kpa (175 psi) maximum 2010 X,MX 4-20.A
2010 S/DS/X/MX Rear Spring Pre-load spring nut spring nut CW increase pre-load and CCW decrease pre-load 2010 S,DS 4-19.B

2010 X,MX 4-23.B

2010 S/DS/X/MX Rear Spring Pre-load lock nut lock nut use spanner wrench to loosen 2010 S,DS 4-19.A

2010 X,MX 4-23.A

2010 S/DS/X/MX Rear Spring Rebound adjuster knob 8 stages of adjustment CW (Slow) to CCW (Fast) 2010 S,DS 4-19.C

2010 X,MX 4-23.C

2010 S/DS Brake fluid reservoir cover Phillips Brake Fluid (DOT4) 2010 S,DS 5-6.A, 5-23
2010 S/DS Handlebar clamp mount bolts 13-15 Nm (10-11 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-5.A
2010 X/MX Handlebar clamp mount bolts 18-20 Nm (13-15 Lb-Ft) + Loctite 242 2010 X,MX 5-2, 5-5.K
2010 S/DS/X/MX Shock mount bolts 13-15 Nm (10-11 Lb-Ft) + anti-seize lubricant 2010 S,DS 5-2, 5-3.B

2010 X,MX 5-2, 5-3.E

2010 S/DS/X/MX Rear caliper mount bolts 11-13 Nm (8-10 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.C

2010 X,MX 5-2, 5-3.F

2010 S/DS Fork pinch bolts 11-13 Nm (8-10 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.D
2010 S/DS/X/MX Front axle pinch bolts 11-13 Nm (8-10 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.E

2010 X,MX 5-2, 5-3.A, 5-4.A

2010 S/DS/X/MX Front axle end bolts 18-20 Nm (13-15 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.E

2010 X,MX 5-2, 5-3.A, 5-4.A

2010 S/DS/X/MX Front caliper mount bolts 11-13 Nm (8-10 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.F

2010 X,MX 5-2, 5-3.B

2010 S/DS Charger bolts 5-6 Nm (44-53 Lb-In) + Loctite 242 2010 S,DS 5-2, 5-3.G
2010 S/DS/X/MX Main pivot bolt/nut (swingarm) 105-110 Nm (77-81 Lb-Ft) + Loctite 270 2010 S,DS 5-2, 5-3.H

2010 X,MX 5-2, 5-3.D, 5-4.D

2010 S/DS/X/MX Rear axle pinch bolts 11-13 Nm (8-10 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.I

2010 X,MX 5-2, 5-3.G, 5-4.G

2010 S/DS/X/MX Rear axle end bolts 18-20 Nm (13-15 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-3.J

2010 X,MX 5-2, 5-3.H, 5-4.H

2010 S/DS/X/MX Triple tree pinch bolts 13-15 Nm (10-11 Lb-Ft) + Loctite 242 2010 S,DS 5-2, 5-4.K

2010 X,MX 5-2, 5-3.C, 5-4.C

2010 S/DS Headlamp bolts 13-15 Nm (10-11 Lb-Ft) + anti-seize lubricant 2010 S,DS 5-2, 5-4.L
2010 S/DS/X/MX Motor mount bolts Allen bolts 30-32 Nm (22-24 Lb-Ft) + anti-seize lubricant 2010 S,DS 5-2, 5-4.M, 5-12.A

2010 X,MX 5-2, 5-4.I, 5-10, 5-11.A, 5-11.B

2010 X/MX Master cylinder/lever clamp screws 3-4 Nm (27-35 Lb-In) + Loctite 242 2010 X,MX 4-16.A, 5-2, 5-5.J
2011 S/DS/X/MX/XU Front fork bleed screw 3mm Allen 2011 S,DS 1-11.A

2011 X,MX,XU 1-13.A

2011 S/DS/X/MX/XU Front rebound adjuster 2011 S,DS 1-11

2011 X,MX,XU 1-13

2011 S/DS/X/MX/XU Drive Chain/Belt adjuster 2011 S,DS 3-5.B, 3-6, 5-12, 5-15

2011 X,MX,XU 3-3.G, 3-4.I,

2011 S/DS/X/MX/XU Motor mount bolts (rear) 7/32" hex allen bolts 41 Nm (30 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-4.L, 5-12.A, 5-15.A

2011 X,MX,XU 5-2

2011 S/DS/X/MX/XU Motor mount bolts (front) 5/16" hex allen bolts 35 Nm (26 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-4.K, 5-12.B, 5-15.B

2011 X,MX,XU 5-2

2011 S/DS/X/MX/XU Belt Tensioner jam nut 1/2" jam nut 2011 S,DS 5-12.C, 5-15.C

2011 X,MX,XU ?

2011 S/DS/X/MX/XU Belt Tensioner adjuster bolt 2011 S,DS 5-12.D, 5-15.D

2011 X,MX,XU ?

2011 S/DS/X/MX/XU Handlebar clamp mount bolts 26 Nm (19 Lb-Ft) 2011 S,DS 5-2, 5-5.A

2011 X,MX,XU 5-2, 5-5.K

2011 S/DS/X/MX/XU Shock mount bolts 52 Nm (38 Lb-Ft) 2011 S,DS 5-2, 5-3.B

2011 X,MX,XU 5-2, 5-3.E

2011 S/DS/X/MX/XU Rear caliper mount bolts 20 Nm (15 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-3.C

2011 X,MX,XU 5-2, 5-3.F

2011 S/DS/X/MX/XU Front axle pinch bolts 18 Nm (13 Lb-Ft) + Loctite 244 2011 S,DS 5-2, 5-3.D

2011 X,MX,XU 5-2, 5-3.A

2011 S/DS/X/MX/XU Front axle end bolts 26 Nm (19 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-3.D

2011 X,MX,XU 5-2, 5-3.A

2011 S/DS/X/MX/XU Front caliper mount bolts 20 Nm (15 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-3.E

2011 X,MX,XU 5-2, 5-3.B

2011 S/DS Main pivot bolt/nut (swingarm) 102 Nm (75 Lb-Ft) 2011 S,DS 5-2, 5-4.F
2011 X/MX/XU Main pivot bolt/nut (swingarm) 75 Nm (55 Lb-Ft) + Loctite 262 2011 X,MX,XU 5-2, 5-3.D
2011 S/DS/X/MX/XU Rear axle pinch bolts 26 Nm (19 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-3.G

2011 X,MX,XU 5-2, 5-4.G

2011 S/DS/X/MX/XU Rear axle end bolts 26 Nm (19 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-4.H

2011 X,MX,XU 5-2, 5-4.H

2011 S/DS Triple tree pinch bolts 16 Nm (12 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-4.I
2011 X/MX/XU Triple tree pinch bolts 15 Nm (11 Lb-Ft) + Loctite 242 2011 X,MX,XU 5-2, 5-4.C
2011 S/DS Headlight bolts 22 Nm (16 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-3.J
2011 S/DS/X/MX/XU Motor mount bolts (front) 35 Nm (26 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-4.K

2011 X,MX,XU 5-2, 5-4.I

2011 S/DS/X/MX/XU Motor mount bolts (rear) 41 Nm (30 Lb-Ft) + Loctite 242 2011 S,DS 5-2, 5-4.L

2011 X,MX,XU 5-2, 5-4.J

2012 S/DS/X/MX/XU Front axle end bolts 26 Nm (19 Lb-Ft) + Loctite 242 2012 S,DS 5-2.A, 5-4.A

2012 X,MX,XU 5-2.A, 5-3.A

2012 S/DS Headlight bolts 16 Nm (12 Lb-Ft) + Loctite 242 2012 S,DS 5-2.B, 5-4.B
2012 S/DS/X/MX/XU Front caliper mount bolts 20 Nm (15 Lb-Ft) + Loctite 242 2012 S,DS 5-2.C, 5-4.B

2012 X,MX,XU 5-2.B, 5-3.B

2012 S/DS/X/MX/XU Shock mount bolts 52 Nm (38 Lb-Ft) 2012 S,DS 5-2.D, 5-4.D

2012 X,MX,XU 5-2.D, 5-3.D

2012 S/DS/X/MX/XU Rear caliper mount bolts 20 Nm (15 Lb-Ft) + Loctite 242 2012 S,DS 5-2.E, 5-4.E

2012 X,MX,XU 5-2.E, 5-3.E

2012 S/DS/X/MX/XU Rear axle end bolts 26 Nm (19 Lb-Ft) + Loctite 242 2012 S,DS 5-2.F, 5-4.F

2012 X,MX,XU 5-2.F, 5-3.F

2012 S/DS/X/MX/XU Rear axle pinch bolts 26 Nm (19 Lb-Ft) + Loctite 242 2012 S,DS 5-2.G, 5-5.G

2012 X,MX,XU 5-2.G, 5-4.G

2012 S/DS Controller heat sink to frame bolts (rear) 26 Nm (19 Lb-Ft) 2012 S,DS 5-2.H, 5-5.H
2012 S/DS/X/MX/XU Motor mount bolts (rear) 24 Nm (18 Lb-Ft) 2012 S,DS 5-2.I, 5-5.I

2012 X,MX,XU 5-2.H, 5-4.H

2012 S/DS Controller heat sink to frame (front) 26 Nm (19 Lb-Ft) 2012 S,DS 5-2.J, 5-5.J
2012 S/DS Main pivot bolt/nut (swingarm) 102 Nm (75 Lb-Ft) 2012 S,DS 5-2.K, 5-5.K
2012 X/MX/XU Main pivot bolt/nut (swingarm) 75 Nm (55 Lb-Ft) + Loctite 262 2012 X,MX,XU 5-2.C, 5-3.C
2012 S/DS/X/MX/XU Motor mount bolts (front) 30 Nm (22 Lb-Ft) 2012 S,DS 5-2.L, 5-5.L

2012 X,MX,XU 5-2.I, 5-4.I

2012 S/DS Triple tree pinch bolts 16 Nm (12 Lb-Ft) + Loctite 242 2012 S,DS 5-3.M, 5-5.M
2012 X/MX/XU Triple tree pinch bolts 15 Nm (11 Lb-Ft) + Loctite 242 2012 X,MX,XU 5-2.J, 5-4.J
2012 S/DS/X/MX/XU Front axle pinch bolts 18 Nm (13 Lb-Ft) + Loctite 244 2012 S,DS 5-3.N, 5-5.N

2012 X,MX,XU 5-2.K, 5-4.K

2012 S/DS Rear sprocket to cast wheel, 4 bolts (S model) 34 Nm (25 Lb-Ft) + Loctite 242 2012 S,DS 5-3.O, 5-5.O
2012 S/DS Rear brake master cylinder to frame bolts 23 Nm (17 Lb-Ft) + Loctite 242 2012 S,DS 5-3.P, 5-5.P
2012 S/DS Rear brake pedal pivot bolt 46 Nm (34 Lb-Ft) + Loctite 242 2012 S,DS 5-3.Q, 5-5.Q
2012 S/DS/X/MX/XU Handlebar clamp mount bolts 26 Nm (19 Lb-Ft) 2012 S,DS 5-3.R, 5-6.R

2012 X,MX,XU 5-2.L, 5-5.L